Spring Classes

Our Spring Class at Alamance Community College has just finished up. We had a great semester! Here are some pictures of the students and their work.

Here’s a small bowl by John Zatti: spalted maple, beautifully done.

This view shows the inside of the bowl more clearly. The black and brown lines are caused by fungus that enter the wood shortly after the tree dies.

Grey Upchurch turned this hickory bowl: it’s perfectly finished, not an easy task when the bowl curves back in at the top.

Alan Reid turned these Christmas ornaments. Each one started out as 4 separate pieces glued together with paper in the glue lines. They were turned once, split along the glue lines and re-glued inside out then re-turned. The ornament has lots of visual appeal and is not so heavy that it weighs down the branch where it is hung.

Algene Tarpley made not one, but two stools for his grandson. The legs were riven from green white oak before being turned, then allowed to dry. Before assembly the tenons were re-turned to fit the mortises in the seats. The seats and stretchers were turned from cherry. This project took more than one semester to complete.

I particularly like the way that Algene signed the bottom of the seats.

I love this photo, not because it shows a student’s work, but because it shows a student at work! Here is Ray Schwartz helping his grandson turn a bowl in his home shop. This just warms my heart.

Our newest class member, David, has been turning green bowl blanks and putting them up to dry. I’m sure we’ll be seeing some finished work from him next semester.

This class means so much to me and I am so proud to be able to share some of their work on my website. It just shows me that I need to take more pictures.

Another new Windsor Chair

Here is another Windsor chair being glued up. In reverse order is the stool under clamps and glued and wedged, the back spindles glued and wedged into the seat, the crest rail glued and wedged, in this photo you can see that I have washed the glue off the seat where the back spindles go through, and finally the completed chair with one (wet) coat of finish.

Dovetailed Box Class at NCSU Crafts Center

I’ll be teaching a class at the Crafts Center at NCSU on Monday nights beginning February 28 on making a small dovetailed box with hand tools. We’ll use a plow (plough) plane to make dadoes (grooves), a dovetail saw and chisels to cut dovetails, a rabbet (rebate) plane to make rabbets, and smoothing planes to finish the box. No sandpaper will be harmed in the making of these boxes.

New Windsor Chair

Here’s a new Windsor Chair that I have just completed. Whereas my previous Windsors had plank seats, this time I hand carved a saddled seat. The white oak for this chair grew on my farm and was turned green, dried, then the tenons were re-turned. The crest rail was steam bent. The seat is made from a board that was kiln dried, purchased from the Hardwood Store in Gibsonville, N.C. All of the joinery is through wedged mortise and tenon with tapered tenons used to join the legs to the seat. Wedges are Walnut

Put Away that Sander

Reading James Krenov as a beginning woodworker I was impressed by his conviction that a wood surface that has been cleanly cut by a blade reflects light in a completely different way than one that has been sanded no matter how finely. Here are two tables that I completed recently. No sandpaper was harmed in the making of these tables. The wood is some highly figured Walnut.

This is a desk for my wife, Nancy. She wanted the simplest table possible and selected these hairpin legs to complement the top that I made.

My daughter in law, Melanie, has been working from home this past year and also needed a work table. She liked what I had made for Nancy, but she picked legs in brass in stead of powder coated steel. The bottom table is a little bigger than the one above.

Woodworking Workshop at NCSU Crafts Center

On January 28, 29, and 30 I will be offering a woodworking workshop focusing on the sharpening and use of chisels and handplanes at the Crafts Center at North Carolina State University.

Sharpening is what I would call a foundational skill in wood working. Sharp tools are essential to any type of hand work, but sharpening is not an end in itself. We will sharpen the tools and then put them to work and re-sharpen as necessary. We will explore several ways to sharpen chisels and hand planes and flatten and smooth a hardwood panel which we will finish as a small cutting board.

Below is the prospectus for this class that I submitted to John when we planned this class for the Fall semester. It should give some idea of what to expect, although we will probably concentrate more on tuning and using hand planes.

Ray’s Balusters

A dozen porch balusters turned by Ray Schwartz in Western Red Cedar.

My friend and student at Alamance Community College, Ray Schwartz, has completed his project turning balusters for a home restoration. While working on this project, Ray mentioned that he had some trouble using the parting tool and roughing out gouge while making the cylinder between the square ends. He was working in Western Red Cedar which has a tendency to split under any circumstances, but which is fairly weather resistant making it a good choice for porch balusters. I made this video to give him some ideas on approaching these problems with different woods. I was using ash, a wood that presents different problems than cedar, but which is also challenging at times. Ray found that putting masking tape on the square before turning helped keep from breaking the corners off.

Techniques for using the parting tool, roughing out gouge, and skew chisel to make a cylinder between two square shoulders.

Baluster Turning for Ray

Two red oak balusters and the layout tools used to make them along with a photo of one of the originals,

One of my students has accepted a commission to make several replacement balusters for the restoration of an historic home. This video shows how to lay out a spindle turning that will be duplicated a number of times and then shows the process of turning one of the spindles.

Chicken and Egg

chicken and egg

Here’s a little push toy I made for my grand daughter’s first birthday tomorrow.  The body of the chicken is Walnut, the egg and wheels are Maple, and the axles are Persimmon.  The egg is captured in the body.  Once she is walking more than a few steps at a time I’ll tie a ribbon around the neck and it can be a pull toy.  Here’s a short video of the chicken in action.